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SMT-PCBA defective product maintenance management method(2)

六、 homework content

6.1 The production line shall be marked, distinguished and recorded into MES system before the defective products are sent for repair.

6.1.1 Defective products are divided into three categories: A: appearance defective products, B: download defective products,

C: Defective products of functional calibration.

6.1.2 For appearance and bad welding, the red arrow shall be directly pasted at the bad position number.

6.1.3 Downloading and functional calibration of defective products need to write fault signs on the board.

6.1.4 Before sending defective products for repair, input the barcode and defective bit number or defective phenomenon into MES system for station processing.

6.1.5 If the quantity is more than 50PCS, the project shall be dispatched to the heavy Industry (maintenance) party

Case guide operation can carry out maintenance, and make the first piece before batch maintenance.

6.2 Safety Requirements

6.2.1 Occupational safety

6.2.1.1 Welding maintenance station shall be equipped with appropriate smoke exhaust system to eliminate welding smoke

6.2.1.2 Maintenance station must have MSDS file (Material Product Safety) of chemicals

Data sheet), chemicals must be labeled with MSDS

6.2.1.3 Maintenance equipment must have detailed safety operation instructions

6.2.1.4 Welding and chemical use personnel should wear personal protective equipment, including but not limited to: antistatic work clothes, antistatic gloves, masks.

6.2.1.5 Maintenance personnel/engineers shall not download or copy the schematic diagram in any way, and shall not forward or spread it without permission. Otherwise, they will be punished according to the Information Security Management Regulations of the company.

6.3 REQUIREMENTS for ESD Prevention

6.3.1 All products and materials must be stored, handled and packed in ESD

6.3.2 Wear esd rings or ESD gloves when touching the PCBA board or ESD sensitive components

6.3.3 Equipment and tooling must meet ESD requirements

6.3.4 Periodically check the protection effect of ESD devices

6.3.5 The soldering iron shall be grounded when in use, and electrostatic test shall be arranged every week.

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文章From:http://www.smt22.com/te_news_news/2021-09-02/37962.chtml